Micro Manufacturing Capabilities

  • Less invasive devices through extreme thin wall molding
  • Precision that enables micro functionality for medical technology advancements in small scale space
  • True part miniaturization–smaller than a pellet of resin
  • Successfully fill high aspect ratio flow lengths
  • Molding with virtually no draft & unimaginable tight tolerances
  • Assembly positional accuracy of +/- 1.5 microns
  • Functional surface technology
  • Micro holes, microfluidics, true sharps, and micro barbs
  • Parts up to 7” (177.8mm) with micro features, thin walls, complex geometries and/or tight tolerances

  • Diagnostics
  • Medical/Drug Delivery
  • Micro Electronics
  • Microfluidics
  • Optics
  • Wearable Technology

Materials Expertise
  • Thermoplastic Resins
  • Bioresorbable
  • Fluoropolymers
  • Liquid Silicone Rubber (LSR)
  • Long Term Implantable

Micro Applications
  • Cannulas
  • Catheter Tips
  • Intraocular Implants
  • Litigating Clips
  • Micro Gears
  • Micro Optics
  • Microarray Patches (MAPs)
  • Microfluidics
  • Microneedles & Barbs
  • Transdermal Patches

Micro 3D Printing
  • Parts in hand within 2 days to 1 week
  • Crucial support for customers during project development
  • Print multiple designs to compare side by side in addition to mating parts for assembly
  • Feature sizes down to 2 microns
  • Micro 3D printed molds

Micro Tooling
  • THE Enabling factor
  • In-house state-of-the art precision machining and submicron tool building capabilities
  • Dedicated tool building facility with 50+ toolmakers supporting creative tool design and scalability

Micro Molding
  • Molding all thermoplastics, long-term implantable, bioresorbable, fluoropolymers, and liquid silicone rubber (LSR)
  • High volume micro manufacturing of parts up to 7" with micro features/tight tolerances
  • Thin wall, microfeature, micro-sized, tight tolerance, insert molding, over-molding, and 2-shot molding components

Micro Automated Assembly
  • Fully automated and integrate micro assemblies and devices
  • Ability to maintain the datum structure of molded parts from the mold and into the assembly
  • Micron positional accuracy (+/- 1.5 microns) to laser weld, ultrasonic weld, resistance test, form, assemble, epoxy, and packaging
  • In-line vision inspection and industry 4.0 data output
  • Manufacturing micro components and sub-assemblies for high volume applications

CT Scanning
  • 360⁰ three-dimensional point cloud compared to the intended CAD model
  • Color deviation plots show variations in all axes at the micron level
  • Utilizes CT Scanning from DOE to part validation and through high volume manufacturing
  • Instant dimensional feedback while the mold process is being developed


Leveraging advanced technologies, the Nissha Medical Technologies team assists medical OEM’s to advance in their respective markets. Areas of specialization include Surgical Navigation, Surgical Robotics, and Advanced Sensing Applications.


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Our team is standing by to help you with your next project! Contact us today!.

Global Headquarters
400 Exchange Street. Buffalo, NY 14204
P: +1.800.893.6361
E: dm.info@nisshamedical.com
E: dm.orders@nisshamedical.com